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Employee Interview - Ken Marbutt, Founder and President

by Forrest Marbutt 17. December 2010 11:12
FSI - Ken Marbutt

We’ve interviewed a number of long-time FSI employees and will continue to do so in the coming weeks.  Today however we’d like to have a chat with the one who started it all.  Ken Marbutt is the founder and President of FSI, a long-time leader in the fulfillment industry, and remains a driving force in the vision behind FSI.  With apologies to Lexus, Ken has relentlessly pursued perfection in the fulfillment business since 1996. Let’s see what he has to say about these past 14 years.

 

How did you get into the fulfillment business?

I had the good fortune of taking a position with a company called American Graphics (AG) in the early 80’s which was one of the best printing companies ever.  AG was a very forward thinking company that began a program with the soft drink industry which was referred to as 3rd Party Marketing.  AG printed the point of sale materials, warehoused it, marketed and distributed directly to the bottling divisions of major soft drink companies including Coca Cola.  This soon expanded into other industries, and fulfillment became a vital part of their business model.  AG eventually was sold to a company called Cadmus Communications and I had the opportunity of working with several of the Cadmus companies assisting them with fulfillment operations. I had always dreamed of operating my own company and finally made the decision to take the risk.  So I resigned my position and opened FSI on April fool’s day, 1996. 


Many times companies feel they can do the fulfillment themselves.  Why should anyone outsource fulfillment?

There are many reasons such as cost, manpower, warehouse space, IT systems and core expertise.  Many people think fulfillment is simple.  You put some stock on the shelf, take an order and ship it. But those 3 steps are nothing but a summary of a hundred procedures that cover a thousand details.  That order must be accurately packed, ship on time, and arrive in good condition.  It sounds simple until people are faced with the realities of inventory management, order tracking, customer service, backorder management, returns, credit card processing, data security, systems management, and so on. It becomes even more complex when you consider fluctuations in order volumes, so what do you do when you have ten orders one day and a thousand orders the next? Rapid changes in volume can cripple companies that aren’t prepared to ramp up staffing at a moment’s notice, turning what should have been a financial windfall into a chaotic nightmare.

So to handle these challenges you outsource to a trusted company that specializes in fulfillment.  FSI invests hundreds of thousands of dollars annually maintaining our order processing and warehouse management systems, effectively sharing the cost with many clients and reducing the overall cost to any one client.  From a pure economic sense, a company cannot handle fulfillment in house as efficiently and cost effectively as a fulfillment company.  Then there is the hassle factor.  You may have a great product and be really good at marketing it, but you don’t need the daily distractions of product fulfillment.  Wouldn’t you rather focus on building sales rather than building kits?    

 

Before starting FSI, you worked for a printing company that had an in house fulfillment division.  FSI often competes for fulfillment jobs with printers.  Knowing your printing background, when should a printing company handle the fulfillment themselves, and when should they outsource it to a fulfillment company? 

Fulfillment can be a value added service for printing companies if handled properly.  If you’re simply producing a printed product and immediately drop shipping it to the destination, then by all means do it yourself.  If however it requires warehousing the product, taking orders electronically, picking, packing, and shipping the order, providing customer service, funds management, returns processing, etc., then you might want to outsource to a trusted fulfillment company where that is their core competency.  Understand that printing companies handle fulfillment because it represents an additional revenue opportunity for them, but when they do it badly it really bites their clients in a visible and damaging way.

So for the majority of businesses, it makes far more economic sense to use FSI rather than to risk product fulfillment to a printer that lacks the depth of experience to make it all happen. Exceptions still exist, but most printers aren’t equipped to handle fulfillment in a way that reflects well on their clients.  A fulfillment company does this for a living.

 

What separates FSI from other fulfillment companies?  What makes FSI different?

FSI has invested heavily in IT from the very beginning. We have the ability to track an item from the time it reaches our warehouse floor to the final shipping destination, online and in real-time. We rely on barcode technology rather than hoping people pick the right quantity of the right items, drastically improving accuracy. FSI has an in house programming staff providing the expertise to maintain the systems and provide customizable solutions.  This enables a consistent, yet tailored approach for our clients as their business requirements change, so our clients never outgrow us. Rather, we grow with them. Few companies our size can match those capabilities.

 

FSI has enjoyed some growth (13,000 ft² - 150,000+ ft²), longevity (14+ years), and won some awards along the way since you started the business in 1996.  What would you attribute your success to?

We listen to customers, respond to their needs, and treat each and every order with the utmost of importance. It starts and ends with the right personnel, so we are fortunate to have some of the best talent in the industry employed at FSI.  It isn’t the 999 perfect orders that our customer remembers, it’s the “ONE” that wasn’t.  So through multiple incentive programs and a constant quality review, we keep the pressure on to stay on top of our game

 

How has the fulfillment business changed since you started the business in 1996?

When I started FSI there were only a handful of companies advertising themselves as fulfillment providers. Now there are hundreds.  Almost every printer includes fulfillment as one of their service offerings.  They may do some form of fulfillment, but most cannot offer the wide array of fulfillment services that we do.  In addition, when we first started most customers were satisfied with shipping an order within two to three days.  Now almost everyone wants their order shipped the same day. This changes the dynamics of the business tremendously.  Your staff must handle order volumes that literally change as the day progresses. Then there is the IT piece, which many fulfillment providers treat as an afterthought.  But our customers have the ability to see a real-time picture of their orders and inventory through their web browser.

 

What do you envision for the future for FSI?

We have worked very hard to position FSI as one of the most trusted and respected fulfillment companies in America.  We have built a reliable, expandable model that will enable us to grow exponentially over the next few years.  We are ready for that growth and look forward to seeing the fruits of our labors. So we certainly expect to defend our position as the best fulfillment company around. 

 

As a business owner you can never stop thinking about your business, but what do you enjoy doing in your spare time? 

I love to golf, fly fish, travel, and spend time with my grandkids.  I have enjoyed building and growing FSI tremendously and I’m very proud of the team that continues to run the company on a daily basis.  I will probably never fully retire, but I love having the freedom to enjoy things outside of FSI, knowing that every client remains in great hands.